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Manufacturing Execution System


Optimize your manufacturing operations to drive your business towards higher summits


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Manufacturing Execution System Customers

Easy management of your operations

Our Manufacturing Execution System (MES/MOM) TrakSYS helps you to efficiently manage your operations in real time. It provides the platform for manufacturing execution, data collection, data analysis, reporting, information distribution and resource management. TrakSYS easily interface with various equipment and common enterprise applications such as Enterprise Resource Planning systems (ERP).

The availability of accurate, timely, and actionable enterprise-wide information is critical to improve your overall manufacturing performance. TrakSYS is at the heart of your production, allowing you to gain visibility and take relevant actions.

Key Benefits

Real-Time, Actionable Intelligence

TrakSYS interfaced with your ERP and Programmable Logic Controllers (PLC), provides real-time reliable performance data across all operations, enabling you to take fact-based operational and business decisions.

Quality Compliance

Undertaking Quality Controls and keeping Electronic Batch Records ensures data consistency and adherence to standards and strict regulations. TrakSYS is 21 CFR Part 11 compliant as required by the Pharmaceutical industry.

Flexible Solution

TrakSYS offers a very wide set of features such as OEE, SPC, E-Records, Maintenance, Traceability, Workflow, etc. It is modular in functionality and scalable, meaning you will pay as you grow in size and provides free choice of options, without the need for a new application, new servers, or costly coding.

Highly Customizable

TrakSYS is flexible enough to address the specificities of your operational environment. It offers you a unique turnkey solution, tailored to meet your requirements.

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Trusted by top manufacturers worldwide

Worldwide TrakSYS Deployments

Countries

Daily Active Uers

Impactful Features

Quality & Compliance

With TrakSYS, you can manage all essential elements of quality such as SOPs, tasks, accountability, traceability, notifications, audit trail, reports, scheduling, and analysis.

  • Manage workflows, business rules, SOPs, tasks, and analytics
  • Record your process-related, data, defects, waste, yield, and observations
  • Provide electronic records and reports for in-depth analysis
  • Involve your stakeholders in corrective actions to ensure continuous improvement
  • Analyze production hazards and critical process control points historically and in real-time
  • Manage regulatory requirements related to traceability, audit trail, and digital signatures

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Production Management and Performance

TrakSYS benchmarks performance and productivity, by collecting and aggregating data, to deliver real-time, actionable intelligence for significant productivity improvement – while leveraging your existing assets, resources and infrastructure.

  • View your production summaries (actual v. target) enterprise wide
  • Enclosure and all exposed components are NEMA 4 (IP64/65) rated
  • Compare improvement activities and their result
  • Improve your production planning, scheduling, productivity, and profitability
  • Evaluate root causes of poor performance

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E-records

TrakSYS enables compliance with the FDA’s 21 CFR Part 11 and European Annex 11 regulations for electronic records. TrakSYS automates your recordkeeping process and stores all necessary documents in a centralized, web-based location so every stakeholder involved in your process can find the most up-to-date documents in one place.

  • Automate Collection of your process data from raw materials to finished product
  • Combine data collection with your operator observations, workflow checks, and feedback
  • Real-time notifications of non-conformance events
  • Accurate production information to meet your regulatory reporting requirements
  • Compliance and traceability throughout production processes built in by design

Contact us to learn more about TrakSYS

Maintenance

Define, plan, manage, execute, and optimize all maintenance activities throughout your manufacturing operations. Gain actionable insight through comprehensive electronic records of all tasks, assignments, results, and KPIs along with your personalized reports and dashboards.

  • Real-time visibility into your maintenance schedules and activities
  • Convenient 24/7 access to maintenance instructions, SOPs, and service contracts
  • Simple user interfaces for scheduling and executing maintenance
  • Decrease your maintenance costs: problems can be resolved before they result in downtime or stoppages
  • Augment existing maintenance software functionality where operational gaps exist
  • Improve the overall efficiency and cost of your maintenance program

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Traceability

Leverage TrakSYS to detect and report on your products in real-time with actionable data, proving to partners, regulators, and customers that your products are made in compliance with correct processes.

  • Avoid product recalls and poor quality resulting in brand loss
  • Comply with all regulations and governing bodies
  • Reduce your business risk for; regulatory requirements, increased recall effectiveness and speed, and brand consistency
  • Manage logistics in real-time accurately and effectively
  • Decrease your scrap and waste from poor quality and non-conformances
  • Get a comprehensive view of your operations, including:
    • Material Receiving
    • Material Location Tracking
    • Finished Goods Lot Identification
    • Material Consumption and Finished Goods
    • Product Shipping

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Workflow

By defining workflows and tasks, TrakSYS executes assignments and provides visibility into your process improvement opportunities. Its real-time workflow management and task capabilities drive product quality and business profitability, dramatically impacting productivity. Use TrakSYS to:

  • Reduce wait time
  • Communicate tasks
  • Automate information
  • Lower your production costs
  • Decrease waste and rework
  • Improve customer satisfaction

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Batch Processing

TrakSYS offers versatile recipe and batch management capabilities designed for executing your batching operations. The integrated functionality built into TrakSYS makes it possible to enforce SOPs and tasks, recipes, versions, assets, materials, and labor. A complete electronic audit trail of your transactions can be available to meet the most stringent EBR requirements. As a solution for manual and automatic operations, TrakSYS effectively:

  • Defines necessary materials needed and coordinate with ERP
  • Enforces compliance with all regulatory requirements
  • Traces your materials to their lots and suppliers
  • Handles weight instructions for specific materials
  • Maintains your electronic records for all transactions
  • Tracks and traces material usage and consumption throughout the value stream

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Materials & Inventory

As a real-time application in manufacturing operations management, TrakSYS connects directly to production, determining your process capabilities based on materials and constraints. Through advanced analytics and benchmarking, TrakSYS readily determines ideal inventory levels based on process capabilities, quality, consumption patterns, yield, suppliers, production constraints, and asset performance.

  • Manage your material consumption based on jobs in various areas and stages of production
  • Source lots, quantities, transaction time and date, locations, operator ID, utilized assets, related tasks, and more
  • Record e-signatures for complete track and trace functionality
  • Optimize your inventory levels using material consumption and lead time statistics
  • Balance between fulfilling your orders and over stocking
  • Rank your suppliers by performance to utilize the best and most cost-effective

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Resources – Videos

Resources – Brochures | Case Studies | Whitepapers

MESA

MESA Membership

We are proud to be a Premium Solution Provider in the MESA community. MESA is the best community today allowing for collaboration between manufacturing companies,  system integrators and service providers.

At your side to optimize your manufacturing operations and energy efficiency

Ypsys

We believe in appreciation of individuals, team collaboration and empowerment as part of our culture. We drive projects in close partnership with our clients to enable idea generation, motivation and commitment. Our role is also to facilitate for change by caring for people’s needs and emotions.

Discover how we understand your needs, focus on what is most valuable for you and deliver customized solutions.